Precision CNC machined lub cev muaj zog shafts ua hauj lwm tseem ceeb rotating qaum nyob rau hauv industrial drives thiab hluav taws xob motors, engineered los lis high radial thiab axial loads thaum xa rotational torque nrog tsawg heev kev co. Ua nruj me ntsis raws li kev cai engineering specifications, cov khoom no undergo multi-axis tig, milling, thiab precision sib tsoo kom ua tau raws li cov ntawv xov xwm haum, nruj concentricity, thiab flawless nto kev ncaj ncees yuav tsum tau rau siab - ceev dynamic daim ntaub ntawv.
Key Design & Machining Features
Multi-Axis Tig-Milling Integration:Ua ke tig, hla-drilling, milling, thiab slotting nyob rau hauv ib qho kev teeb tsa kom tshem tawm cov kev ua yuam kev nyob rau hauv cov ncej puab geometry.
Tight Geometric Tolerances:Ua tiav txoj kab uas hla tolerances mus rau ± 0.005mm thiab cylindrical runout nyob rau hauv 0.008mm rau du bearing thiab iav sib dhos.
Precision Keyway & Spline Machining:Ua kom huv, burr-dawb sab hauv thiab sab nraud splines, keyways, thiab tuav lub nplhaib grooves sib piv cov qauv ISO, ANSI, lossis DIN.
Dynamic Stability Control:Mitigates vibrational qaug zog los ntawm kev sib npaug ntawm cov khoom sib npaug thiab tswj cov kev ntxhov siab nyob rau hauv lub sijhawm ntxhib thiab ua tiav machining theem.
Cov khoom siv xaiv & Cov qauv thoob ntiaj teb
Alloy Structural Steels (AISI 4140 / 4340 / 8620 / EN19 / EN24):Muab lub zog tensile siab, zoo heev qaug zog tiv thaiv, thiab sib sib zog nqus hardenability rau hnyav-lub luag hauj lwm tsav shafts.
Stainless hlau (AISI 304 / 316 / 17-4PH / SUS304 / SUS316):Muab kev tiv thaiv corrosion thiab siab zog- rau- qhov hnyav piv, haum rau kev ua zaub mov, marine, thiab kev kho mob tsav tsheb.
Carbon Steels (AISI 1045 / 1060 / C45):Muab tus nqi-kev ua haujlwm zoo rau cov qauv kev lag luam hluav taws xob lub cev muaj zog uas xav tau lub zog nruab nrab.
Certified Alloy Bars:Tau txais tshwj xeeb los ntawm cov mills nrog cov ntaub ntawv ua tiav cov ntaub ntawv xeem (MTRs) lees paub cov tshuaj muaj pes tsawg leeg thiab cov khoom siv kho tshuab.
Technical Specifications
|
Parameter |
Specification Range |
|
Txoj kab uas hla |
5mm txog 300mm |
|
Qhov siab tshaj plaws |
Txog li 1500 mm |
|
Dimensional kam rau ua |
ntxiv - rho tawm 0.005 mm |
|
Concentricity & Runout |
Txog li 0.005 mm |
|
Nto Roughness |
Ra 0.2 micrometer rau Ra 1.6 micrometer |
|
Kev Ncaj Ncees Tolerance |
0.02 hli rau 300 hli |
Surface Finish & Post-Kev ua tiav
Induction & Case Hardening:Ua kom lub ntsej muag hnav tsis kam thaum khaws cov tawv tawv, cov hlua khi kom nqus tau qhov cuam tshuam loj heev.
Precision Cylindrical Sib Tsoo:Tshem tawm cov cuab yeej microscopic cov cim ntawm cov kabmob cov ntaub ntawv thiab cov roj foob qhov chaw kom tiv thaiv kev foob ua ntej ntxov thiab lubricant to.
Cov txheej txheem tiv thaiv:Siv cov oxide dub, passivation, los yog electroless npib tsib xee plating los txhim kho corrosion kuj nyob rau hauv xav tau kev ua hauj lwm ib puag ncig.
Quality Assurance & Verification
CMM Dimensional Inspection:Txheeb xyuas qhov nyuaj geometric qhov ntev, cov kauj ruam ntev, thiab qhov chaw kam rau siab tiv thaiv 3D CAD qauv.
Laser Micrometer Kev Ntsuas:Ua haujlwm tiag tiag - lub sijhawm tshuaj xyuas sab nraud thaum lub sijhawm ua haujlwm siab - precision tig thiab sib tsoo.
Kev kuaj Hardness:Ntsuam xyuas qhov tseem ceeb thiab qhov tawv tawv siv Rockwell thiab Brinell kuaj cov txheej txheem tom qab- kho cua sov.
Nto Profilometry:Ntsuas qhov roughness ntawm qhov chaw thiab tag nrho cov radial runout kom ntseeg tau tias tsis muaj qhov sib npaug.
Tej kev siv
Industrial Servo Drives:Xa txoj haujlwm sib hloov thiab siab - zaus acceleration torque hauv automated robotics.
Hluav taws xob cov Motors:Txhawb rotor cores thiab hloov cov tshuab hluav taws xob hauv cov twj tso kua mis, compressors, thiab kiv cua.
Automotive Powertrains:Kev ua haujlwm hauv cov twj siv hluav taws xob hluav taws xob, cov khoom siv hluav taws xob, thiab cov khoom siv hluav taws xob pib.
Cov khoom siv kho mob Actuators:Tsav cov cuab yeej phais kom raug thiab cov duab kuaj pom uas yuav tsum tau ua ntsiag to, vibration- ua haujlwm dawb.
Customization Muaj peev xwm
Dimensional Customization:Txiav tag nrho qhov ntev, kauj ruam diameters, thiab kev hloov cov kauj ruam raws li cov neeg siv khoom npaj.
Feature Integration:Kev cai threaded qhov, hla -drilled roj passages, snap-ring grooves, thiab customized spline profiles.
Kev kho cua sov Specs:Adjustable case hardening depths ({0}}mm) thiab tej core hardness ranges (HRC 30 - 58).
Traceability Customization:Laser -etched ib feem zauv, batch codes, thiab customized serial tracking markers.
Manufacturing Workflow
Raw Material Verification:Cov khoom raw khoom tau txais kev tsom xam spectral thiab ultrasonic flaw detection ua ntej tso tawm ntau lawm.
Rough Turning & Stress Relieving:Tshem tawm cov khoom siv ntau thiab siv cov txheej txheem thermal kev ntxhov siab los tiv thaiv kev tshaj tawm -machining distortion.
Thermal processing:Ua induction hardening, carburizing, los yog quenching raws li tau teev tseg los ntawm engineering xav tau.
Tiav & Ntxuav:Executes zaum kawg cylindrical sib tsoo, ultrasonic degreasing, multi- parameter soj ntsuam, thiab xeb- daim ntawv thov roj tiv thaiv.
Ntim & Logistics thoob ntiaj teb
Kev tiv thaiv tus kheej:Txhua tus ncej yog qhwv hauv VCI los tiv thaiv- ntawv xeb kom tshem tawm cov dej noo thaum lub sijhawm hla dej hiav txwv.
Custom Packaging:Ruaj ntseg hauv hnyav -cov dej num corrugated ntoo crates lossis muab faib cov thawv yas los tiv thaiv kev puas tsuaj.
Cov ntaub ntawv:Nrog rau cov ntaub ntawv soj ntsuam tag nrho, cov ntaub ntawv pov thawj, thiab cov ntawv ntim khoom.
Ntiaj teb no Shipping Support:Export-raws li logistics siv huab cua freight, hiav txwv freight, thiab》courier kev pab cuam.
Cov lus nug nquag
Q: Cov ntaub ntawv dab tsi tau txais rau kev tsim cov ncej?
A: Txais 3D STEP / IGES cov ntaub ntawv nrog rau 2D PDF engineering kos duab piav qhia txog qhov tseem ceeb, kev ua tiav, thiab qib khoom siv.
Q: Lub taub hau ncaj thiab qhov dej ntws tau tswj tau li cas thaum kho cua sov?
A: Siv cov cua sov tswj cua sov ua raws li cov neeg kho tshuab straightening presses thiab tiav kev sib tsoo kom tshem tawm thermal distortion.
Q: Dab tsi yog lub sij hawm ua tus qauv rau cov qauv piv rau kev txiav txim ntau lawm?
A: Prototypes feem ntau xav tau 7 mus rau 12 hnub, thaum ntim cov khoom xaj yog li ntawm 20 mus rau 30 hnub nyob ntawm kev ua haujlwm thib ob.
Q: Puas yog cov ntaub ntawv xeem cov ntaub ntawv muab nrog rau txhua qhov khoom xa tuaj?
A: suav nrog tag nrho cov ntawv xeem ntsuas (MTRs) thiab cov ntawv txheeb xyuas sab hauv nrog txhua pawg ntau lawm.
Q: Koj tus MOQ (Qhov Kev Txiav Txim Tsawg Kawg) yog dab tsi?
A: Peb yoog raws kev txhawb nqa qis- ntim qauv pib los ntawm 1 daim nrog rau qhov ntsuas tau siab - ntim ntau lawm kom phim koj qhov project lifecycle.
Cim npe nrov: cnc machined lub cev muaj zog ncej, Tuam Tshoj cnc machined tsav ncej manufacturers, lwm tus neeg, Hoobkas
