Kev cai PEEK CNC machined insulators yog siab -kev ua tau zoo engineering polymer cov khoom tsim los xa cov hluav taws xob sib cais thiab kev ua haujlwm ruaj khov nyob rau hauv qhov hnyav thermal, mechanical, thiab tshuaj ua haujlwm. Fabricated los ntawm ntau-axis milling thiab tig los ntawm cov qib tsis muaj zog thiab qib siab, cov khoom siv no hloov cov tsoos ceramics thiab cov thermosets nyob rau hauv qhov tseem ceeb siab -voltage thiab siab-frequency ib puag ncig uas cuam tshuam tsis kam, nruj qhov ntev kam rau ua, thiab qis outgassing yog yuav tsum tau.
Kev xaiv cov khoom siv qib
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Qib Qib |
Cov yam ntxwv tseem ceeb |
Primary Industrial Applications |
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Virgin PEEK |
Maximum toughness, siab elongation, ntshiab polymer chemistry |
Cov khoom siv kho mob, semiconductor ntub cov rooj zaum |
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30% iav-Pov (GF30) |
High tensile lub zog, elevated flexural modulus, tsis tshua muaj thermal expansion |
Siab -Load structural standoffs, hnyav-cov haujlwm mounting blocks |
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30% Carbon-Pov (CF30) |
Superior thermal conductivity, hnav tsis kam, tsis tshua muaj deg resistivity |
Siab -ceev rotating bearings, anti- zoo li qub test sockets |
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ESD PEB |
Tswj qhov chaw tiv taus (10^6 txog 10^9 ohm / sq) |
Hard disk drive tooling, electrostatic- cov khoom siv tau yooj yim |
Lub luag haujlwm tseem ceeb
Dielectric zog:Tshaj 19 kV / mm (2 mm thickness) los tiv thaiv hluav taws xob tawg hauv siab -voltage grids.
Thermal Endurance:Ua kom tsis tu ncua txhua yam ruaj khov mus txog 260 ° C nrog 343 ° C melting point.
Chemical Inertness:Withstands txhoj puab heev cov kuab tshuaj, hydrocarbon kua, thiab reactive plasma tshuaj ntxuav.
Tsawg Moisture Absorption:Saturation tus nqi qis dua 0.5 feem pua (24 teev), tiv thaiv qhov o los yog hluav taws xob poob.
Fatigue Resistance:Resistant cyclic kev nyuaj siab thiab cuam tshuam loads yam tsis muaj nkig tsis ua hauj lwm.
Technical Specifications
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Parameter |
Peev xwm ua tau |
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Txheej txheem txheej txheem |
Multi-axis CNC Milling, CNC tig, Micro-Machining |
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Dimensional Tolerances |
+/- 0.01 hli (tus qauv), nqes mus rau +/- 0.005 hli (tseem ceeb) |
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Max machining hnab ntawv |
Milling: 1000x800x500mm |
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Nto tiav |
Ra 0.4 micron rau Ra 1.6 micron (raws li machined) |
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Min phab ntsa Thickness |
0.3 hli rau intricate structural teeb meem |
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Khoom ntom ntom |
1.30 g / cm3 (Virgin) txog 1.51 g / cm3 (CF30) |
Cov xwm txheej ua haujlwm
Qhov kub thiab txias:-40 deg C rau +260 deg C nruam; luv excurs mus rau 300 ° C.
Hluav taws xob ib puag ncig:Haum rau siab -voltage cais nyob rau hauv nruj creepage thiab clearance txwv.
Radiation kam rau ua:Withstands mus txog 1000 Mrad ntawm gamma/X-ray exposure yam tsis muaj embrittlement.
Media Compatibility:Ua tau zoo nrog chav autoclaves, ntxhia roj, thiab corrosive industrial chemicals.
Surface Finish & Post-Kev ua tiav
Optimized As -Machined:Cov cuab yeej txoj kev programmed los tshem tawm cov kab mob microscopic ntawm cov xov sab hauv.
Thermal Deburring:Tswj kev kho cua sov kom tshem tawm cov residual fibers ntawm cov khoom sib xyaw ua ke.
Mechanical Polishing:Tumbling thiab tes-tiav rau optical- qib nqus sealing interfaces.
Laser Marking:Permanent serialization thiab ib feem naj npawb kom tiav batch traceability.
Kev Tswj Xyuas Zoo & Kev Tshuaj Xyuas
Raw Material Audit:Cov khoom lag luam tau txheeb xyuas qhov ntsuas qhov ntsuas dej ntws, qhov ntom ntom, thiab nrog rau tag nrho cov ntaub ntawv MTR.
Hauv -Cov Txheej Txheem Kev Ntsuas:Kev ntsuas CMM thiab cov khoom sib piv kho qhov muag tau ua tiav thoob plaws ntau-axis ntau lawm.
100% Dimensional Check:Qhov tseem ceeb ua haujlwm qhov ntev tau txheeb xyuas ua ntej tso tawm zaum kawg.
Kev huv huv raws tu qauv:Ultrasonic aqueous tu thiab particle soj ntsuam rau semiconductor - qib specs.
Tej kev siv
Semiconductor Manufacturing:Wafer chucks, plasma chamber rings, thiab rwb thaiv tsev daim hlau.
Aerospace & Kws muaj txuj ci:Kav hlau txais xov standoffs, connector inserts, thiab actuator spacers.
Kev Kho Mob Technology:MRI structural fasteners, cov cuab yeej phais cais, thiab cov cuab yeej kuaj mob.
Roj & Roj:Downhole logging cuab yeej vaj tse, siab - siab valve lub rooj zaum, thiab sensor npog.
Customization Muaj peev xwm
Geometry Tsim:Tsim los ntawm cov neeg siv khoom 3D CAD qauv (STEP, IGES) thiab 2D engineering kos duab.
Feature Integration:Qhov muag tsis pom kev / dhau ntawm qhov, metric lossis cov xov sib koom ua ke, counterbores, O-ring grooves, thiab snap pob qij txha.
Volume Flexibility:Scalable batch ntau lawm los ntawm ib qho qauv mus rau ntim ntau tshaj 1,000 units.
Kev ua raws cai:Cov ntawv pov thawj tshwj xeeb rau FDA cov zaub mov tiv tauj, USP Class VI, lossis cov tub rog cov lus qhia.
Manufacturing Workflow
CAM Programming:Advanced high-cov cuab yeej siv nrawm tsim tshwj xeeb rau kev ua haujlwm siab- thermoplastics.
Kev ntxhov siab ntxhov siab Annealing:Thermal stabilization cycles ua ntej thiab thaum lub sij hawm machining kom tshem tawm cov khoom nro.
Precision CNC Machining:Siab -rpm spindle ua haujlwm siv tshwj xeeb txiav geometry los tiv thaiv thermal warping.
Ntxuav & Ntim:Magnification deburring ua raws li los ntawm kev tiv thaiv - zoo li qub nqus tsev vacuum sealing.
Ntim & Kev xa khoom thoob ntiaj teb
Kev Tiv Thaiv Ntim:Tus kheej los tiv thaiv- lub hnab zoo li qub, kaw- cell foam inserts, thiab hnyav -duty ob- phab ntsa export thawv.
Ntiaj teb no Logistics:Huab cua nthuav qhia courier kev pab cuam sai sai; consolidated freight rau ntau lawm batch.
Export Cov ntaub ntawv:Ua kom tiav cov ntawv xa nyiaj lag luam, cov npe ntim khoom, thiab daim ntawv pov thawj keeb kwm rau kev lis kev cai.
Cov lus nug nquag
Q: Cov qauv CAD dab tsi yuav tsum muaj rau kev hais lus?
A: 3D cov ntaub ntawv hauv STEP, IGES, lossis XT hom ua ke nrog 2D PDF daim duab rau kev zam thiab cov ntaub ntawv sau tseg.
Q: PEEK warping tswj tau li cas thaum machining?
A: Peb siv cov kev ntxhov siab-relieved stock, optimized cutting force, thiab intermediate thermal annealing.
Q: Puas yog cov ntaub ntawv xeem cov ntaub ntawv suav nrog?
A: Yog lawm, cov ntaub ntawv pov thawj cov ntaub ntawv tsim khoom (MTR) txheeb xyuas cov khoom ntau nrog txhua qhov khoom xa tuaj.
Q: Lub sij hawm ua tus txheej txheem ntau lawm yog dab tsi?
A: Prototypes nkoj hauv 5 mus rau 7 hnub ua haujlwm; Lub sij hawm ntim tau hais los ntawm ib qho kev txiav txim.
Q: Qib twg yog qhov zoo tshaj plaws rau high voltage?
A: Unreinforced nkauj xwb PEEK muaj qhov siab tshaj plaws dielectric zog, thaum muaj cov qhab nia ntxiv txhim kho cov neeg kho tshuab rigidity.
Cim npe nrov: peek cnc machined insulator, Tuam Tshoj peek cnc machined insulator manufacturers, lwm tus neeg, Hoobkas
