1. Kev siv thev naus laus zis: mus ntawm "Rigid Manufacturing" mus rau "Flexible Customization"
Kev tsim tsheb ib txwm siv cov kab sib dhos loj uas siv sijhawm ntev los teeb tsa thiab raug nqi ntau, uas ua rau nws nyuaj rau kev ua raws li tus neeg xav tau. Kev nce qib ntawm CNC machining thev naus laus zis, tshwj xeeb tshaj yog kev siv tsib -axis linkage, multi-ua hauj lwm machining, thiab kev txawj ntse programming technology, tau hloov tag nrho cov teeb meem no.
Tsib -axis linkage machining thev naus laus zis: Tsib-axis tshuab cov cuab yeej tuaj yeem ua tau siab -txhim kho qhov chaw ntawm qhov nyuaj los ntawm kev tswj cov X, Y, thiab Z linear axes thiab A thiab B rotating axes tib lub sijhawm. Piv txwv li, tsib -axis linkage thev naus laus zis tuaj yeem siv cov khoom siv sab hauv xws li combustion chambers thiab nkag mus thiab tso pa tawm txhua lub sijhawm nrog qhov tseeb ntawm 0.005mm. Qhov no yog 40% ntau npaum li ib txwm peb -axis tshuab cuab yeej. Lub tshuab no tso cai rau koj ua qhov tseem ceeb xws li lub tog raj kheej lub tog raj kheej thiab cov turbochargers kom xaj, kom txhua tus qauv tsheb tuaj yeem ua tiav nws cov kev xav tau ntawm lub zog.
Lub chaw ua haujlwm ntau- ua haujlwm machining chaw sib txuas ntau yam haujlwm, xws li drilling, tapping, thiab milling, rau hauv ib lub tshuab. Multi-chaw ua haujlwm machining chaw tuaj yeem ua tau ntau yam nrog tsuas yog ib qho clamp, uas txo lub sijhawm nws siv los ua ib yam dab tsi. Piv txwv li, txoj hauv kev ib txwm ua rau kev tswj hwm tsheb yuav tsum tau milling, drilling, thiab tshuaj xyuas kom ua tiav ib zaug, uas siv sijhawm 5 hnub. Tab sis nrog lub chaw ua haujlwm ntau qhov chaw ua haujlwm, cov txheej txheem raug txiav mus rau 2 hnub, thiab cov seem seem mus ntawm 8% mus rau 1.5%. Qhov kev nce hauv kev ua tau zoo no ua rau nws muaj peev xwm tsim cov khoom me me ntawm tus kheej cov khoom ntawm tus nqi tsim nyog.
Smart programming thiab simulation cov cuab yeej: Siv CAD/CAM software, ib tug ntse programming system yuav cia li tsim machining cov kev pab cuam uas ua tau raws li cov kev xav tau ntawm txhua tus neeg siv khoom. Nws tseem tuaj yeem siv virtual simulation los xyuas cov cuab yeej txoj hauv kev thiab tshem tawm kev sib tsoo. Piv txwv li, thaum milling automotive gearbox vaj tse, simulation tshuab tuaj yeem nrhiav qhov zoo tshaj plaws txiav tsis, uas tuaj yeem txuag lub sijhawm ua haujlwm los ntawm 25% thiab ua rau lub ntsej muag roughness Ra0.8 μ m. Cov thev naus laus zis no ua rau nws muaj peev xwm ua tau rau tus kheej thiab cov lus teb ceev los ntawm kev txo cov kev xav tau ntawm cov neeg siv kev txawj ntse.
2. Hloov txoj kev ua khoom: mus ntawm "batch ntau lawm" mus rau "ib thooj ntws"
Kev sib raug zoo ntawm CNC machining technology thiab automated ntau lawm kab tau hloov txoj kev tsheb los ntawm "mass ntau lawm" mus rau "ib thooj ntws," uas ua rau nws muaj peev xwm ua rau kev cai tsheb nrog ib tug guarantee ntawm zoo.
Modular tsim rau cov kab ntau lawm: Los ntawm kev sib xyaw ntawm CNC tshuab cuab yeej, neeg hlau, thiab logistics systems modular, cov kab ntau lawm yuav hloov nrawm kom haum rau cov kev xav tau ntawm cov qauv tsheb sib txawv. Piv txwv li, lub tuam txhab tsheb tshiab lub zog tau txiav lub sijhawm nws siv los hloov cov kab tsim khoom los ntawm 2 teev mus rau 15 feeb tom qab hloov mus rau kev tsim qauv. Qhov no tso cai rau kev tsim ntau hom tsheb tib lub sijhawm. Qhov kev hloov pauv no tso cai rau cov lag luam ua tiav cov xaj me me sai sai thiab ua tau zoo, yuav luag nrog rau cov khoom loj -.
Digital ntxaib tshuab tsim cov kab ntau lawm virtual, taug qab lub sijhawm tiag tiag ntawm cov cuab yeej siv lub cev, thiab kev kwv yees cov cuab yeej hnav, spindle offset, thiab lwm yam teeb meem ua ntej lawv tshwm sim. Kev txheeb xyuas qhia tau hais tias tom qab siv qhov kev saib xyuas kev kwv yees, cov khoom siv poob qis uas tsis tau teem sijhawm raug txiav los ntawm 70%, thiab kev ua haujlwm sib xws tau nce los ntawm 30%. Qhov kev ruaj khov no ua rau nws muaj peev xwm tswj tau qhov zoo ntawm kev tsim khoom tsim khoom.
Flexible fixtures thiab hloov pwm ceev: Cov txheej txheem hloov pauv hloov pauv hloov txoj haujlwm clamping siv pneumatic lossis hydraulic li txiav tawm lub sijhawm hloov pwm. Qhov no yog vim qhov sib txawv ntawm lub tsheb sib txawv. Piv txwv li, cov khoom siv tau yooj yim, txiav lub sijhawm nws siv los hloov pwm los ntawm 30 feeb mus rau 5 feeb thaum ua lub tsheb nres. Qhov no tso cai rau kev tsim khoom ntawm 200 ntau hom khoom ib hnub. Qhov kev txhim kho thev naus laus zis no txo cov nuj nqis ntxiv ntawm kev hloov kho raws li ntau yam.
3. Kev tswj hwm kev txhim kho zoo: los ntawm "kev tshuaj xyuas tom qab" mus rau "tag nrho traceability"
Tus kheej customization tau tsa lub bar rau qhov zoo sib xws. Tus lej tswj machining thev naus laus zis siv cov sensors, Is Taws Nem ntawm Yam, thiab cov ntaub ntawv loj tsom xam kom taug qab qhov zoo ntawm cov khoom siv raw mus rau cov khoom tiav.
Kaw-loop tswj thiab ntsuas hauv online: Thaum lub sij hawm machining txheej txheem, cov khoom siv xws li laser ntsuas ntsuas thiab tiv tauj probes sau cov ntaub ntawv tiag tiag- lub sij hawm seem thiab muab piv rau CAD qauv kom hloov pauv cov machining tsis. Piv txwv li, kaw- lub voj voog tswj lub tshuab tuaj yeem tswj xyuas qhov yuam kev ntawm kev sib tsoo ntawm lub tsheb crankshaft mus rau hauv 0.003mm, uas yog 60% ntau dua li cov qauv qhib - lub voj voog. Txoj kev no ua kom paub tseeb tias txhua qhov kev cai muaj tib qhov loj.
Nrhiav qhov tsis xws luag nrog lub zeem muag ntawm lub tshuab: Cov txheej txheem tsim khoom tuaj yeem pom qhov tsis zoo ntawm qhov chaw ntawm tus nqi ntawm 200 yam khoom hauv ib feeb ua tsaug rau siab - lub koob yees duab ceev thiab kev kawm tob algorithms. Lub tshuab tsis pom kev ntawm cov khoom siv airbag tuaj yeem pom qhov sib dhos ua yuam kev me me li 0.1 hli, thiab nws nco tsawg dua 0.001% ntawm lawv. Lub peev xwm no txhawm rau txheeb xyuas kom paub tseeb tias cov khoom ntiag tug muaj kev nyab xeeb.
Blockchain zoo traceability: Los ntawm kev siv blockchain thev naus laus zis txhawm rau taug qab cov txheej txheem ua tiav, kuaj cov ntaub ntawv, thiab cov ntaub ntawv logistical rau txhua ntu, cov tuam txhab tuaj yeem taug qab tag nrho lub neej ntawm lub tsheb, los ntawm cov khoom xyaw raw mus rau cov khoom tiav. Piv txwv li, lub tuam txhab high -end automotive firm tau siv lub blockchain platform kom cov neeg siv pom lub sijhawm ua haujlwm, cov neeg ua haujlwm, thiab cov ntaub ntawv soj ntsuam zoo ntawm cov khoom tsheb los ntawm lub xov tooj ntawm tes. Qhov no tau ua rau cov neeg yuav khoom muaj kev ntseeg siab hauv tus kheej customization.
