Dab tsi cuam tshuam rau Automated Ntau Lawm Kab Muaj Rau Automotive CNC Machining?

1.Ib leap los ntawm "teev theem" ​​mus rau "feeb theem" ​​yog thawj qhov kev hloov pauv.
Los ntawm kev tshem tawm tib neeg kev sib cuam tshuam thiab ua kom cov txheej txheem ntau lawm, automated ntau lawm kab tsa lub bar rau tsheb CNC machining efficiency. Rough machining, precision machining, tshuaj xyuas, thiab lwm yam txheej txheem yuav tsum tau ua kom tiav cov kauj ruam - los ntawm - kauj ruam nyob rau hauv ib txwm phau ntawv ua hauj lwm, xws li lub machining ntawm cav cylinder blocks. Ib daim ntawv tuaj yeem siv sijhawm ntau teev los ua, thiab vim tias cov neeg ua haujlwm cov kev txawj ntse muaj tsawg, kev ua haujlwm sib txawv heev. Cov kab ntau lawm tau txais kev sib txuas ntau axis CNC tshuab cov cuab yeej thiab cov neeg hlau rau kev sib koom ua haujlwm, uas tuaj yeem ua tiav cov txheej txheem tag nrho automation ntawm "loading processing inspection unloading". Piv txwv li, ib lub tuam txhab pib qhov chaw ua haujlwm cov kab ntau lawm tau txo lub sijhawm ua haujlwm rau lub tog raj kheej lub tog raj kheej rau 45 feeb rau ib daim, nce ib kab ib hnub muaj peev xwm ntau lawm los ntawm 80 mus rau 200 daim, thiab nce cov khoom siv rau 92%.
Peb lub ntsiab technologies yog lub luag hauj lwm rau qhov no efficiency nce:
Parallel processing muaj peev xwm: Cov kab ntau lawm siv cov cuab yeej tswj kev faib tawm kom muaj ntau lub tshuab CNC rau ib txhij ua cov txheej txheem sib txawv, txo lub sijhawm tos ntawm cov txheej txheem. Piv txwv li, lub tshuab automation tuaj yeem ua tiav ib txhij ua tiav xov tapping, tiaj milling, thiab lub qhov series machining nyob rau hauv gearbox vaj tse, nce efficiency los ntawm 60% tshaj cov pa serial machining.
Optimizing ntse teem sij hawm: Ib qho Internet ntawm Yam -raws li tiag - lub sij hawm cov ntaub ntawv sau system uas tej zaum yuav dynamically hloov cov khoom siv thiab cov khoom ua tsis. Los ntawm kev siv AI teem caij algorithms los pab ntau - tsheb hybrid ntau lawm, ib lub zog tshiab lub tsheb tsim tau txiav cov kab ntau lawm hloov lub sij hawm los ntawm ob teev mus rau kaum tsib feeb.
Kev ua haujlwm 24-teev: Cov kab ntau lawm tuaj yeem khiav ib ncig ntawm lub moos yam tsis xav tau kev hloov pauv hloov ua tsaug rau kev sib xyaw ntawm cov neeg hlau thiab cov cuab yeej CNC. Kev txheeb cais qhia tau hais tias piv rau cov kab ntau lawm, cov kab ntau lawm tsis siv neeg muaj 35% siab dua tag nrho kev ua tau zoo (OEE) thiab 18% qis zog noj ib chav tsev ntawm cov khoom.
2. Zoo leap: kev tswj qhov tseeb ntawm "micrometer level" as opposed to the "millimeter level"
Automotive CNC machining muaj ze li qhov yuav tsum tau ua kom tau raws li qhov yuav tsum tau ua, thiab cov kab ntau lawm siv cov cuab yeej tshawb nrhiav kom paub meej thiab kaw- voj tswj kom ua haujlwm tsis zoo hauv micrometer. Siv crankshaft machining ua piv txwv, cov kab ntau lawm siv cov kev ntsuas hauv online thiab kev hloov kho cov txheej txheem uas tuaj yeem saib xyuas qhov machining qhov ntev ntawm lub sijhawm thiab txiav txim siab kho cov cuab yeej, txo qhov yuam kev roundness mus rau hauv 0.005mm thiab nce cov khoom tsim nyog tus nqi ntawm 92% mus rau 99.5%. Cov txheej txheem machining ib txwm muaj, ntawm qhov tod tes, tso siab rau cov neeg ua haujlwm kev paub los kho cov cuab yeej them nyiaj, uas ua rau cov ntawv xov xwm hloov pauv tsis raug.
Lub ntsiab mechanism rau kev txhim kho kom zoo muaj xws li:
Tag nrho cov txheej txheem digital tswj: lub tshuab automation siv cov cuab yeej digital ntxaib los ua kom tiav synchronous mapping ntawm virtual thiab lub cev tsim, los ntawm kev xa cov qauv CAD los tsim G-code thiab tom qab ntawd saib xyuas cov txheej txheem machining. Los ntawm kev tsim lub tshuab ntxaib digital, lub tuam txhab tsim hluav taws xob hwm tau txo qis qhov tsis zoo ntawm 25% thiab txo qhov kev sim ntau lawm ntawm cov qauv tsheb tshiab los ntawm 40%.
Kev kuaj pom tsis zoo hauv lub tshuab tsis pom kev: Cov kab ntau lawm siv cov txheej txheem kev kawm sib sib zog nqus thiab siab - lub koob yees duab nrawm txhawm rau txheeb xyuas qhov tsis zoo xws li qhov ploj lossis qhov tsis raug hauv lub sijhawm tiag tiag thaum lub sijhawm sib dhos. Piv txwv li, lub tshuab tsis pom kev ntawm cov kab hluav taws xob sib dhos tuaj yeem ntes tau 200 daim ib feeb nrog qhov tsis pom qhov tsawg dua 0.001%.
Kev saib xyuas kwv yees: Lub tshuab hluav taws xob tuaj yeem cia siab tias cov cuab yeej hnav, spindle offset, thiab lwm yam teeb meem ua ntej los ntawm kev siv qhov ntsuas kub thiab kev co los saib xyuas cov khoom siv hauv lub sijhawm tiag tiag -. Qhov no pab tiv thaiv batch zoo xwm txheej coj los ntawm irregularities nyob rau hauv cov khoom. Ib tus neeg muab khoom tivthaiv tau txo qis kev poob qis los ntawm 70% thiab txhim kho kev ua haujlwm zoo sib xws los ntawm 30% los ntawm kev siv cov txheej txheem kev saib xyuas yav tom ntej.
3. Kev hloov ntawm "Mass Production" mus rau "Personalised Customisation" yog tsav los ntawm kev tsim kho tshiab.
Los ntawm kev hloov pauv tau thiab txawj ntse, cov kab ntau lawm tsis yog tsuas yog ua kom zoo tshaj plaws ntawm cov khoom siv tam sim no tab sis kuj tsim ib txoj hauv kev tshiab rau kev kho tsheb CNC machining. Lub modular automated ntau lawm kab tuaj yeem rov tsim kho cov kab ntau lawm hauv ob teev ua tsaug rau nws qhov kev hloov pauv hloov tau yooj yim thiab hloov pwm sai, uas txhawb kev tsim khoom ntawm cov khoom me me thiab ntau yam. Cov kab ntau lawm yuav tsum tau hloov tsheb qauv los ntawm kev hloov kho thiab kev hloov kho, uas tuaj yeem siv sijhawm ob peb hnub.
Innovation breakthroughs yog reflected nyob rau hauv peb qhov ntev:
Agile manufacturing peev: Cov phiaj xwm ntau lawm tuaj yeem hloov kho raws li kev xav tau ua tsaug rau cov kab ntau lawm uas muaj kev sib raug zoo nrog ERP thiab MES systems. Piv txwv li, lub tuam txhab tsheb lub zog tshiab tau txo qhov kev txiav txim xa mus los ntawm 45 hnub mus rau 21 hnub thiab nce cov khoom xa tuaj los ntawm 50% los ntawm kev siv lub sijhawm teem sijhawm ntse.
Additive manufacturing kev koom ua ke: 3D tshuab luam ntawv, uas tuaj yeem tsim cov txheej txheem sib txawv thiab txo R & D cycles, tau muab tso rau hauv cov kab ntau lawm. Los ntawm kev siv hlau 3D luam ntawv thev naus laus zis, lub tswv yim tshwj xeeb lub tsheb lag luam tuaj yeem txo qhov hnyav los ntawm 40% thiab ua kom luv lub cav kom tsawg manifold txoj kev loj hlob ntawm rau lub hlis mus rau ob lub lis piam.
Green Manufacturing Practice: Los ntawm kev rov ua dua cov khoom siv ntxiv thiab txiav cov kua dej thiab ua kom zoo rau kev txiav, cov tshuab siv hluav taws xob tau txo qis ntawm kev siv cov peev txheej. Ib lub koom haum tivthaiv tau raug muab tsub rau lub teb chaws qib ntsuab Hoobkas rau txo cov khoom lag luam carbon emissions los ntawm 22% los ntawm kev qhia lub zog siv hluav taws xob-txuag.