Vim li cas Lub Tshuab Hom Qhov Tseem Ceeb Hauv Xov Tooj Tsim
Tsis yog txhua lub tshuab CNC ua haujlwm tib yam
Txhua hom CNC tshuab ua tau zoo ntawm cov haujlwm tshwj xeeb. Milling tshem tawm cov khoom siv nrog kev sib hloov cutters, tig spinning workpiece, EDM erodes cov ntaub ntawv nrog sparks, thiab sib tsoo muab ultra- du tiav.
Yuav ua li cas xov tooj complexity tau thawb lub tshuab xav tau siab dua nyob rau kaum xyoo dhau los
Cov phab ntsa nyias nyias, lub koob yees duab pob, folding mechanisms, thiab kav hlau txais xov kev koom ua ke tau ua 5-axis muaj peev xwm thiab hybrid txheej txheem tseem ceeb.
ib tus kws tsim khoom lag luam qhia cov tshuab xav tau rau lub tsev tshiab flagship
Tus engineer xav tau 5-axis milling rau undercuts, nruj tolerances ntawm sealing nto, thiab EDM rau micro-antenna slots.
CNC Milling tshuab
Dab tsi CNC milling ua thiab vim li cas nws yog lub hauv paus rau kev tsim xov tooj
CNC milling txiav txoj 3D duab los ntawm cov khoom thaiv (billets) ntawm txhuas, titanium, los yog yas - zoo tagnrho rau vaj tse thiab cov thav duab.
3-axis vs 4-axis vs 5-axis milling - dab tsi txhua ntxiv thiab thaum koj xav tau
3-axis: Zoo rau qhov chaw tiaj tus lossis qhov yooj yim.
4-axis: Ntxiv kev sib hloov rau cylindrical nta.
5-axis: Txav mus rau txhua qhov kev qhia ib txhij rau cov ces kaum nyuaj yam tsis muaj qhov hloov pauv.
Ceev ceev prototyping CNC milling: ceev, raug, thiab yog vim li cas nws dominates EVT theem
Ceev ceev prototyping CNC milling kev pab cuam xa cov khoom ua haujlwm nyob rau hauv 3-7 hnub nrog kam rau ua nruj li ± 0.01mm.
milling tag nrho aluminium unibody thav duab los ntawm ib qho kev thaiv ib leeg
Ib qho kev teeb tsa tas mus li tsim tag nrho cov qauv sab nrauv, sab hauv tav, thiab khawm recesses.
5 Axis CNC Machining
Dab tsi 5 axis CNC txhais tau tias hauv lus Askiv
Lub cuab yeej lossis lub rooj tig ntawm ob lub axes ntxiv, tso cai rau kev nkag mus rau tsib sab ntawm ib feem hauv ib qho kev sib tw.
Cov teeb meem geometry tsuas yog 5 axis CNC tuaj yeem daws tau - undercuts, cov ces kaum sib txuas, cov hnab ris nyuaj
Lub koob yees duab Islands tuaj, nkhaus npoo, thiab cov yam ntxwv sab hauv nrog cov kaum sib txawv ua tau yam tsis muaj ntau qhov teeb tsa.
Yog vim li cas ib tug loj 5 axis CNC Hoobkas tsis yog -negotiable rau flagship xov tooj Cheebtsam
5 axis CNC machining rau cov xov tooj smartphones ua kom cov neeg raug siab dua, zoo dua nto tiav, thiab lub sij hawm luv luv ntawm qhov nyuaj.
machining ib tug titanium ncej nrog kav hlau txais xov qhov thiab nkhaus sab rails nyob rau hauv ib tug teeb
Tshem tawm qhov yuam kev repositioning thiab tuav nrujCNC machiningkam rau ua rau cov neeg siv khoom siv hluav taws xob.
CNC tig
CNC tig yog dab tsi thiab dab tsi xov tooj nws ua haujlwm
Lub workpiece rotates thaum lub cuab tam ruaj txiav symmetrical round nta.
Ib qho kev hloov pauv hauv ib lub smartphone
SIM tais, lub koob yees duab nplhaib ntxig, ntsia hlau tus thawj, ntim khawm, thiab tus kav hlau txais xov pins.
Tolerances ua tiav nrog CNC tig
Down mus rau ± 0.005mm ntawm diameters thiab zoo heev concentricity.
Qhov xwm txheej tiag tiag: tsim 10,000 stainless hlau SIM tais ejector pins kom meej spec
High repeatability ua rau tig zoo meej rau me me, siab - ntim precision Cheebtsam.
EDM
EDM yog dab tsi thiab yog vim li cas nws tshwm sim nrog milling hauv xov tooj tsim
EDM siv cov hluav taws xob tswj hluav taws xob los ua kom cov khoom puas tsuaj - tsis muaj kev sib cuag ntawm lub cev, zoo tagnrho rau cov hlau tawv thiab cov yam ntxwv zoo.
Hlau EDM vs sinker EDM
Hlau EDM: Txiav cov duab sib txawv nrog cov hlau nyias.
Sinker EDM: Hlawv kab noj hniav siv cov electrodes zoo li tus.
Qhov twg EDM tshwm sim hauv xov tooj ntau lawm
Micro kav hlau txais xov cais qhov, ntse sab hauv cov ces kaum, thiab siab -precision pwm kab noj hniav rau tom qab ntau lawm.
Qhov xwm txheej tiag tiag: txiav 0.15 hli kav hlau txais xov rho tawm qhov nyob rau hauv ib qho txhuas vaj tse nrog hlau EDM
Achieves nta tsis yooj yim sua nrog cov pa kawg mills yam tsis muaj cov cuab yeej tawg.
CNC sib tsoo
Dab tsi CNC sib tsoo pab txhawb tias milling thiab tig tsis tuaj yeem
Nws muab daim iav- zoo li qhov ua tiav thiab qhov sib luag ntawm cov ntaub ntawv nyuaj.
Qhov twg sib tsoo tshwm nyob rau hauv xov tooj manufacturing
Lub koob yees duab lens rooj zaum, ceramic back panels, sapphire siv lead ua npog, thiab precision mating ntsej muag.
Nto roughness benchmarks
Ra 0.1μm thiab hauv qab no tsim kho qhov muag - qhov chaw zoo thiab txhim kho kev sib khi ua haujlwm.
Tshuab Sib piv Table - Qhov txheej txheem CNC rau lub xov tooj twg
|
Tshuab Hom |
Cov ntawv thov hauv xov tooj |
Tolerance Range |
Nto tiav |
Tus nqi txheeb ze |
Qhov zoo tshaj plaws Volume Suitability |
|
3-Axis Milling |
Brackets, yooj yim enclosures |
± 0.05 hli |
Zoo |
Tsawg |
Prototyping |
|
5-Axis Milling |
Unibody thav duab, lub koob yees duab tsev |
± 0.01 hli |
Zoo heev |
Siab |
Tus qauv mus rau nruab nrab - ntim |
|
CNC tig |
SIM tais, pins, koob yees duab rings |
± 0.005 hli |
Zoo heev |
Nruab nrab |
Me me mus rau siab ntim |
|
Hlau EDM |
Antenna slots, cov ntsiab lus zoo |
± 0.01 hli |
Zoo |
Nruab nrab -High |
Tsawg mus rau nruab nrab |
|
CNC sib tsoo |
Lens rooj, ceramic nto |
± 0.002 hli |
Superior (Ra 0.1) |
Siab |
Nruab nrab mus rau siab ntim |
Ib qho siab - kawg xov tooj feem ntau txav los ntawm ntau cov txheej txheem - milled, ces tig (yog xav tau), EDM'd rau cov yam ntxwv zoo, thiab hauv av rau qhov kawg ua tiav.
Cov ntaub ntawv thiab seb lawv cuam tshuam rau kev xaiv tshuab
Aluminium alloys (6061-T6, 7075-T6)
Zoo heev machinability nrog tus qauv CNC milling tshuab rau xov tooj qauv teeb.
Stainless hlau thiab titanium
Yuav tsum tau qeeb qeeb, teeb tsa nruj, thiab feem ntau 5-axis lossis EDM vim qhov nyuaj.
Engineering ceramics thiab sapphire iav
Feem ntau hauv av lossis ua tiav nrog EDM.
Engineering plastics
Milled huv si nrog cov cuab yeej ntse kom tsis txhob yaj.
Khoom vs Pom zoo CNC txheej txheem
|
Khoom siv |
Cov txheej txheem nyiam |
Yog vim li cas |
|
6061/7075 Aluminium |
5-Axis Milling |
Kev tshem tawm cov khoom sai, ua tiav zoo |
|
Stainless hlau |
Tig + Milling |
Sib npaug ntawm hardness thiab precision |
|
Titanium |
5-Axis Milling + EDM |
Kev tswj cua sov thiab cov duab ua haujlwm |
|
Ceramics / Sapphire |
CNC sib tsoo + EDM |
Hardness heev |
|
PC/PEEK Plastics |
3/5-Axis Milling |
Ntxuav txiav, nruj tolerances |
FAQ
Q: Dab tsi yog qhov feem ntau CNC tshuab rau smartphone prototypes?
A: Ceev ceev prototyping CNC milling, tshwj xeeb tshaj yog 5-axis tshuab, dominates thaum ntxov kev loj hlob vim ceev thiab tsim yooj.
Q: Thaum twg yog 5 axis CNC machining rau smartphones tsim nyog?
A: Nws yog ib qho tseem ceeb rau cov vaj tse complex, lub koob yees duab modules, thiab ib feem nrog undercuts los yog compound curves.
Q: CNC tig tuaj yeem tsim cov khoom siv xov tooj?
A: Yog - nws ua tau zoo ntawm cov cylindrical me me lossis qhov sib luag xws li cov nyees khawm, pins, thiab lub koob yees duab rings.
Q: Dab tsi yog EDM siv rau hauv kev tsim xov tooj?
A: Tsim cov qhov zoo heev (xws li cov kav hlau txais xov sib cais) thiab cov kaum ntse ntse sab hauv uas cov cuab yeej txiav tsis tuaj yeem ua tiav.
Q: Yuav ua li cas deg finishes txawv nyob rau hauv CNC txheej txheem?
A: Milling thiab tig muab qhov zoo pib tiav; CNC sib tsoo xa cov ultra- du Ra 0.1μm qhov chaw uas xav tau rau lub koob yees duab hwm thiab cov duab cuam tshuam.
Q: Puas yog ib lub tuam txhab CNC machining txaus rau tag nrho cov xov tooj?
A: Qhov zoo tshaj plaws precision CNC chaw tsim tshuaj paus rau kev sib txuas lus feem ntau muaj ntau yam txheej txheem nyob rau hauv -tsev los yog los ntawm cov neeg koom tes uas ntseeg siab rau seamless CNC machining tag nrho cov kev txiav txim rau mobile qhov chaw.
