Lub Iteration Reality hauv Smartphone Development
Muaj pes tsawg tus tsim iterations ib lub xov tooj zoo tshaj plaws mus txog ua ntej tso tawm
Ib lub xov tooj zoo tshaj plaws tau dhau los ntawm 8-15 qhov tsim qauv tseem ceeb ntawm cov khoom siv xws li vaj tsev thiab lub koob yees duab module, ntxiv rau ntau qhov kev hloov me me.
Tus nqi ntawm kev qeeb qeeb - ncua sij hawm xa tawm, tsis tuaj yeem ua lag luam qhov rais, nkim sij hawm engineering
Txhua lub lim tiam ntawm kev ncua tuaj yeem ua rau poob nyiaj ntau lab thiab tso cai rau cov neeg sib tw kom tau txais av.
ib pab pawg khoom kub hnyiab 3 lub lis piam tos ntawm ntu - thiab qhov ncua sij hawm them nqi dab tsi
Pab pawg tau plam lub qhov rais uas muaj ntawv pov thawj tseem ceeb, thawb tag nrho kev xa rov qab los ntawm ob lub hlis.
Vim li cas lub siab ntawm CNC machining cov neeg siv khoom cov khoom siv tsis tau siab dua
Cov khoom lag luam xav tau kev tawm tswv yim nrawm dua thaum tswj kev ua haujlwm zoo thiab ua kom zoo nkauj raug.
Dab tsi "Fast Iteration" tiag tiag xav tau los ntawm CNC Machining Partner
Tib yam -lub lim tiam hloov pauv - nws yuav siv li cas ntawm lub Hoobkas kom xa hauv 3-5 hnub
Muab cov pab pawg ceev ceev, ua ntej- cov ntaub ntawv pom zoo, teeb pom kev zoo- tawm tshuab, thiab kev hais tawm kom yooj yim.
Tsim kev hloov pauv hloov pauv tau sai npaum li cas - koj lub chaw tsim khoom CNC machining tuaj yeem hloov kho qhov kev pab cuam tom qab kho dua?
Cov chaw ua haujlwm sab saum toj tuaj yeem rov-txoj haujlwm thiab txiav cov khoom kho dua tshiab hauv 24-48 teev.
Kev npaj me me batch - vim li cas iteration xav tau 1-10 daim, tsis yog 500
Me me batchCNC machiningkev pabcuam rau xov tooj R&D tso cai rau pab pawg los sim cov tswv yim yam tsis muaj kev cog lus rau ntau qhov ntau.
Pab neeg ID xa cov ntaub ntawv rev3 CAD rau hnub Monday, xav tau qhov chaw rau kev tshuaj xyuas tsim rau hnub Friday
Lub teb sai prototyping CNC chaw tsim tshuaj paus rau cov neeg siv khoom siv hluav taws xob xa peb qhov sib txawv los ntawm hnub Thursday yav tav su.
Qhov twg CNC Machining muaj qhov zoo tshaj plaws ceev ceev
Tsis muaj cuab yeej yuav tsum tau - lub sijhawm zoo tshaj plaws ntawm kev txhaj tshuaj molding
Kev tsim pwm tuaj yeem siv sijhawm 3-8 lub lis piam. CNC pib txiav sai li sai tau raws li qhov kev pab cuam CAM npaj txhij.
CAD los txiav hauv cov xuab moos - li cas niaj hnub CAM software compresses programming lub sij hawm
Parallel processing: roughing thiab finishing khiav thaum txoj hauj lwm tom ntej yog programmed
ib lub 5 axis CNC Hoobkas khiav teeb thaum hmo ntuj- tawm kom xa khoom thaum sawv ntxov
Hom Lead Sijhawm rauCNC Machining Consumer Parts
Lead Time Reference Table
|
Qhov nyuaj |
Khoom siv |
Ntau |
Standard Lead Time |
Rush Lead Time |
|
Yooj yim bracket |
Aluminium 6061 |
1-5 pcs |
3-4 hnub |
1-2 hnub |
|
Xov tooj vaj tsev |
Aluminium |
1-10 pcs |
5-7 hnub |
3-4 hnub |
|
Complex koob yees duab module |
Titanium |
1-5 pcs |
7-9 hnub |
4-6 hnub |
|
Sab hauv yas ib feem |
PC/ABS |
1-20 pcs |
4-6 hnub |
2-3 hnub |
|
Me me batch tsav |
Aluminium |
50–200 |
10-14 hnub |
7-10 hnub |
Tsim Kev Hloov Kho
Yuav ua li cas ib tug CNC machining chaw tsim tshuaj paus ua ib nrab ntawm - project tsim kho
Lawv sib piv cov kev hloov kho, hloov kho cov cuab yeej cuab tam, thiab feem ntau rov siv kho kom txo qis qeeb.
Vim li cas DFM cov lus tawm tswv yim tseem ceeb dua thaum lub sij hawm rov ua dua dua ntawm theem tsim khoom
Kev tawm tswv yim thaum ntxov tiv thaiv kev ua yuam kev rov qab los ntawm ntau qhov kev hloov kho.
Kev tswj hwm version thiab ib feem sau npe - loj npaum li cas cov chaw tsim khoom tswj hwm ntau qhov kev hloov kho
peb qhov kev hloov kho ib txhij ntawm lub xov tooj foldable pob khawm - yuav ua li cas lub Hoobkas CNC muaj peev xwm ua kom lawv ncaj
CNC Machining vs Lwm Txoj Kev rau Fast Iteration
Lub rooj sib piv
|
Txoj kev |
Lub Sijhawm Lead |
Cov khoom raug |
Ua siab ntev |
Nqi rau Ib Daim |
Qhov zoo tshaj plaws Iteration Theem |
|
CNC Machining |
3-7 hnub |
Zoo heev |
± 0.01 hli |
Nruab nrab |
Functional validation |
|
FDM / SLA 3D luam ntawv |
1-3 hnub |
txwv |
± 0.1 hli |
Tsawg |
Thaum ntxov tswvyim & haum |
|
Urethane Casting |
7-14 hnub |
Zoo |
± 0.1 hli |
Nruab nrab |
Cov qauv tsim |
|
Mos- cuab yeej Txhaj |
2-4 lub lis piam |
Zoo heev |
± 0.05 hli |
Siab dua |
Late DVT validation |
CNC vs 3D printing rau ceev iteration: 3D luam ntawv yeej rau ultra- pom thaum ntxov, tab sis CNC yog superior rau kev ua hauj lwm kuaj nyob rau hauv cov ntaub ntawv tiag tiag.
Cov ntaub ntawv uas txhawb nqa nrawm nrawm yam tsis muaj qhov tseeb
Aluminium 6061-T6 - default fast-iteration khoom thiab vim li cas
Zoo machinability, zoo zog, thiab zoo meej rau anodizing.
Thaum twg nce mus txog 7075-T6 txawm nyob rau theem qauv
Thaum muaj zog ntau dua los yog lub zog xav tau rau kev siv cov qauv siv.
Engineering plastics (PC, ABS, PEEK) rau kev sib xyaw ua ke nrawm
Stainless hlau thiab titanium - thaum iteration ncua sij hawm tseem ua pov thawj qhov kev txiav qeeb qeeb
Khoom Xaiv vs Iteration Speed Reference
|
Khoom siv |
Machining Ceev |
Iteration Suitability |
Siv dav |
|
6061-T6 Al |
Ceev heev |
Zoo heev |
Cov vaj tse loj |
|
7075-T6 Al |
Ceev ceev |
Zoo heev |
Cov qauv thav duab |
|
PC/ABS |
Ceev ceev |
Zoo heev |
Internal brackets |
|
Titanium |
Nruab nrab |
Zoo |
Hwm / siab - qhov kev ntxhov siab |
5 Axis CNC Machining
Vim li cas 5 axis txo kev teeb tsa thiab yog li txo tag nrho lub sijhawm txhuas
Complex geometry nyob rau hauv ib lub teeb vs plaub setups ntawm ib tug 3-axis tshuab - lub sij hawm lej
xov tooj rear plhaub nrog lub koob yees duab pob, nkhaus npoo, thiab kav hlau txais xov qhov - 5 axis vs 3 axis lead time sib piv
Nrhiav 5 axis CNC machining rau xov tooj tsim iteration tus khub uas ua tau kom ceev
Consistency hla Iterations
Vim li cas iteration ceev txhais tau tias tsis muaj dab tsi yog tias koj tsis tuaj yeem sib piv rev2 rau rev3 kom raug
Ua ntej -kab tshuaj ntsuam xyuas ntawm txhua qhov kev hloov kho - dab tsi CNC machining chaw tsim tshuaj paus ua
CMM cov ntaub ntawv thiab cov ntaub ntawv nto tiav raws li cov qauv ntsuas
pab pawg neeg ua haujlwm siv cov ntawv qhia qhov ntev los cais tawm uas hloov kho qhov teeb meem haum
Scaling los ntawm Iteration rau Pilot
Lub ntuj hloov los ntawm 5-thooj iteration mus rau 200-thooj pilot
Yuav ua li cas ib tug zoo CNC machining chaw tsim tshuaj paus tswj lub handoff yam tsis zoo poob
Tus nqi -ib - qhov tseeb ntawm qhov sib txawv iteration thiab pilot volumes
FAQ
Q: CNC machining puas tuaj yeem pab txhawb qhov kev xav tau nrawm ntawm kev txhim kho smartphone?
A: Yog. Nrog cov cuab yeej siv niaj hnub thiab cov txheej txheem streamlined, ceev iteration CNC machining chaw tsim khoom cov neeg koom tes niaj hnub xa cov khoom siv hauv 3-7 hnub.
Q: Yuav ua li cas CNC piv rau 3D luam ntawv rau xov tooj prototyping ceev?
A: 3D luam ntawv sai dua rau kev pom thaum ntxov, tab sis CNC muab ntau lawm -zoo li cov ntaub ntawv thiab kev kam rau siab xav tau rau kev ua haujlwm muaj txiaj ntsig zoo.
Q: Dab tsi yog lub sijhawm ua haujlwm tiag tiag rau cov qauv hauv smartphones?
A: Feem ntau cov qauv siv ceev ceev CNC rau lub khw tsim xov tooj xa cov vaj tsev nyob hauv 5-7 hnub los yog 3-4 hnub ntawm kev maj.
Q: Cov kev pabcuam CNC machining puas tuaj yeem kho ntau yam kev tsim kho sai?
A: Cov chaw tsim khoom muaj kev paub hloov kho cov kev pab cuam thiab xa cov khoom hloov kho tsis pub dhau 1-3 hnub tom qab tau txais cov ntaub ntawv CAD tshiab.
Q: Puas yog me me batch CNC machining kev pabcuam tsim nyog rau R & D thaum ntxov?
A: kiag li - ntau npaum li cas los ntawm 1 mus rau 50 daim yog tus qauv thiab tus nqi- siv tau thaum lub sij hawm iteration.
Q: Thaum twg cov pab pawg yuav tsum hloov ntawm CNC mus rau lwm txoj hauv kev thaum txhim kho?
A: Siv CNC los ntawm EVT thiab DVT thaum ntxov rau kev ua haujlwm tau zoo, tom qab ntawd xav txog cov cuab yeej muag muag kom siab dua - ntim qhov pom tseeb.
